industry natural gas steam water tube boiler

industry natural gas steam water tube boiler

Gas steam industry steam water tube boiler loading, installation considerations gas steam boiler is a very wide range of special equipment, usually built in the boiler room. However, its load, the installation process, some issues must be taken, otherwise it may cause a certain degree of economic losses. 1, the process of handling and transporting gas in a steam boiler to be noted the following: the lifting capacity of the lifting device should be matched to the weight of the boiler Lifting. Can not be used for lifting has a length marked with a lifting lug can not be used should be chosen on the boiler rope, rope length to avoid inappropriate, leading to scratching furnace. In the loading, unloading and handling process must ensure that the boiler without any damage. 2, installation of boiler maintenance reserve space, make sure there is enough space for maintenance around the boiler. 3, the base gas steam boiler, the base of the boiler and precautions to be installed on the basis of 100-150mm above the floor of the boiler on the premises, subject to prior confirmation boiler manufacturing company with technical personnel, in accordance with the basis for construction drawings. Must stay out of anchor bolts embedded hole basis. Foundation must be able to withstand the weight of the boiler and the largest holding water amount. When the mounting base, must first be positioned. After the alignment adjustment in the end the length of two diagonal lines of the same base, then the entire tightening the fixing bolt. Base mounting reference line marked for reference. 4. General Precautions Be careful not to tilt too boilers and accessories and be impact. Can not be placed outside the boiler fuel. Do not dirty oil and water boilers should generally be installed in a separate boiler room, the new gas steam boiler room should not be connected to the house. A boiler can not be connected, (B) and (C) use of flammable liquid fire risk room. If the production plant is connected to the other, separated by a firewall application. 5, fire resistance rating of the boiler room of the building and fire safety requirements should be consistent with "architectural design code for fire protection" and "design of tall buildings for fire protection" requirements. Gas-fired steam boiler room on the ground should be smooth, non-flammable, no water, load-bearing foundation should meet the requirements. Gas-fired steam boiler supply voltage should be stable, to avoid burn electrical components. The voltage instability, is recommended to install regulators. To set the boiler room ventilation equipment, to maintain the boiler temperature at 50 ° or less.

At 10:00 on September 6 and more, Harbin, a business is the purchase of a new industry steam water tube boiler equipment installation, commissioning process when staff at a boiler pressure gauge index found that the performance of the boiler abnormal, but not so the commissioning personnel when the next step, a sudden loud noise, boiler explosion, a huge flame and furnace pressure debugging of oil spray everywhere, four commissioning personnel are subject to varying degrees of injuries, was taken to hospital for treatment .

Boiler is an energy conversion device, by entering the fuel to the boiler, chemical energy, power, etc., outputs a constant steam heat, hot water or organic heat carrier, to provide support for the heat industries. Meanwhile, the boiler is also a special equipment has a certain risk, when the boiler installation, commissioning, operation, etc., be sure to boiler operation safety first.

Now, Xiao Bian to operational safety considerations gas boiler summarize, we can refer to.

First, start, boost, steam supply

1, before the start of the preparatory work

Internal and external check: Check boiler, burner, a good state of the accessory device; action safety accessories, each of the valves, such as flexible instruments, the correct position.

Check the line voltage to meet the requirements, a variety of normal switch position, respectively, various auxiliary pump starts operating, the burner fan, oil pump is normal.

Boiler Feed: exhaust valve opening, to ensure the normal water level (just below the water level).

2, start

Firstly purging the furnace, induced draft fan suction time is usually about 10 minutes to ensure that no residual gas in the furnace, passing substitutions, and ignition for combustion air supply.

After firing is completed according to the adjustment amount of load required for combustion, the boiler into normal operation.

During startup, to closely monitor changes in water level, water boiler accident or occurrence textile full of water accidents.

Second, the normal operation

1, the water level

Fuel gas-fired boiler water table should be the red line indicating the high, medium and low water level, the operation shall not exceed the maximum safe level or below the minimum safe level.

Rinse water table at least once per shift, when there is suspicion of running water, rinse should always check.

2, steam pressure

Red lines indicate the working pressure gauge should have, so sensitive and reliable, the trap should be flushed at least once a week.

3, safety valve

Safety valve should seal intact, no leakage; once a week manually (or automatically) emission test, and begin start pressure, opening pressure, reseating pressure and test time, participants, etc credited maintenance log book u, for future reference .

4, sewage

Proceed as boiler water quality requirements of water quality testing personnel under the guidance of class 1 or 2 times sewage, sewage incident not too long, generally no more than 10 minutes.

Sewage should (preferably when shutdown), should be closely monitored sewage water level changes, and pay attention to safety at the time of low load, low pressure, high water level.

Many boilers when sharing a sewage mains, while sewage is prohibited.

Third, shutdown

1, the normal shutdown

After normal boiler shutdown should generally be reduced boiler load operation, press the boiler shutdown procedure. Actuated pump water to high water level, pressure steam boiler to be dropped after 0.3MPa flushing water table and sewerage operations, and finally close the raft, cut off the power supply control cabinet, wipe equipment, clean up the environment and health, For water, the water temperature should be below after 70 ℃, before proceeding.

2, emergency shutdown

When the boiler operation in the following situations should immediately shutdown:

Furnace water level drops below the minimum water level gauge visible edges.

Increasing water supply and other measures, but digital still continue to fall.

Boiler water level exceeds the highest visible water table level (full of water), the water still can not see the water level.

All water supply system water pump failure or malfunction, not water to the boiler.

Water gauge or safety valve all the failures.

Endanger the boiler element is damaged and the safety of operating personnel.

Combustion equipment damage, or furnace wall collapse and other red-hot boiler structure is a serious threat to the safe operation of the boiler.

Other anomalies endanger the safe operation of the boiler.

3, maintenance

Before maintenance work should be well prepared, as before entering the drum interior work, must be of sufficient strength to connect all of the metal blocking plate spaced reliable steam, water, sewage and other operation of the boiler pipes, and the drum manholes and hand holes (boiler shell) is opened, so that air convection period.

After the completion of preparations to repair. Should ensure that the quarterly frequency of boiler maintenance and repair of the year.

Advances in technology to the boiler industry into new and innovative ideas, now the boiler manufacturers boiler are easy targets toward the operation forward, but in the use of the boiler, improper operation or other quality problems still exist, these failures will It is causing the direct cause of the explosion boilers. Therefore, when using the boiler must be in strict accordance with safety practices boiler, security incidents strangled in the cradle.

Gas steam industry steam water tube boiler Gas steam boiler faults and fix problems economizer heat what is the reason? Acoustic cleaners using main function is used to remove fouling the heating surface of each gas-fired boiler, has the advantage of traditional mechanical cleaning, sootblowing steam and ash ball, etc. can not be compared, in the electric power, petrochemical, and other fIELD used widely, part of the solution superheater boiler system, the new non-contact heating surface cleaning method of cleaning economizer, an air preheater and a waste heat boiler, a heat pipe heat exchanger. Gas cylinder steam boiler Branch Church of the trap in what place? Gas-fired steam boiler cylinders trap points at the bottom of the cylinder, which is a standard valve, are design specifications. Horizontal Horizontal gas steam boiler and gas steam boiler how much money each one, with a good restaurant to what kind of horizontal gas steam boiler, the price is no way to determine because the size depends on your power ! And because different manufacturers offer different quality and technology will be different. So, boiler safety accessories must be required to regularly check. Gas-fired steam boiler itself flawed: When the pressure component aging, strength weakened, or leakage, corrosion, deformation, scale and other defects, not timely maintenance in order to eliminate hidden dangers, but let boiler "sick to run," and so on. Therefore, the boiler must be regularly tested according to national requirements. Poor management, fireman officer is not responsible or low levels, lead to misuse. So fireman must obtain operating permits required. Four gas steam boiler safety accessories limit how often examined once? Four steam boiler safety accessories means that safety valve, pressure gauge, water level gauge, thermometer. General safety valve check once a year. General pressure gauge check at least once every six months. Water level should be washed once per shift. After checking with the thermometer mounted least once a year. How to change the temperature of the steam boiler the steam pressure of the gas changes.

Coal-fired industry steam water tube boilers to gas boilers benefits and precautions With the rapid development of national energy-saving environmental protection, the traditional coal-fired boiler can not meet the needs of the times. Therefore, the coal-fired boiler biomass boiler or gas boiler has become in many boiler user's choice. Before the transformation, to understand the difference between .1 and gas boiler fired boiler. Circulating fluidized bed combustion boiler fired by coal crushing device fluidized combustion process, the coal by crushing device percutaneously into the bunker through a the spreading coal coal injecting air into the furnace; circulating ash by heating, fluidized combustion process. When the coal into a gas fuel is injected directly into the combustor for combustion. 2. Combustion of Coal is mainly composed of C, H, O, N, S, ash and moisture and other elements. Generated when coal SO2, SO3, NOx ash and moisture, and SO2, SO3, NOx from flue gas emitted into the atmosphere, pollute the environment and cause harm to humans. The main components of the exhaust gas and coke are CO and H2. The main produce CO2 and H2 post-combustion, much lower than coal-fired boiler SO2, SO3 and NOX emissions. 3. Ventilation pressurized combustion coal combustion boiler used in a combustion mode. The bottom of the combustion process through the induced draft fan with fan and completed. In the combustion of coal, it requires a lot of air. Gas under a slight positive pressure in the boiler or burner slightly negative pressure, which requires less airflow. Burner air may be pre-mixed with natural gas. 4. coal boiler control reasons, material thickness, amount of wind, the wind volume, wind and other than coal, coal-fired boiler is difficult to automatically adjust the operating parameters of the boiler according to the load. However, fewer factors gas boiler, the burner valve can be adjusted according to the size of the load, easy to implement automatic control. Coal-fired boiler to a gas boiler Notes: Main results are as follows: (1) small boiler, the coal-fired boiler to a gas boiler, i.e. the negative pressure of combustion from the original to the current combustion slight positive pressure, and must pay attention to the furnace wall structure sealing problems. Closely related (2) selection and arrangement of the burner and furnace, the degree of filling of the flame in the furnace is preferably not formed dead air, to avoid the interference of adjacent flame burners, to avoid interference from adjacent burner flame. Unburned gas - air mixture should not be in contact with a heated surface, in order to avoid incomplete combustion. Gas combustion. Gas burner arrangement disposed conduit and ducts should be considered reasonable gas pipe and duct arrangement, ease of operation, inspection and maintenance. (3) the transformation of coal-fired boilers is mechanized layered gas boiler should be removed before the arch and the arch, and the bottom heating surface increases, in place of the grate, the grate to prevent overheating. Gas Velocity (4) on heat transfer surface of the fly ash is not restricted abrasion conditions, convection heating surface heat transfer coefficient is increased, increasing the pressure in the boiler where H is unduly increased. Boiler erosion surface. At this time, the capacity of the boiler should be noted that the steam separator to ensure the quality of the steam.

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